Laser Cutting

Laser Cutting

  • CO2 & Fiber technology
  • Load/unload and tower automation
  • Plasma cutting up to 2" carbon
  • InspecVision (complete geometry verification)

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Quantity
17 Lasers
Capability
  • 1" Carbon
  • 5/8" SS & Aluminum
  • 8' x 25' Max Sheet
Standard Tolerance
± 0.010"
Punch

Punch

  • Cluster, forming, and marking capabilities
  • Industry leading CNC processing speed
  • Extensive tooling library

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Quantity
2 Machines
Capability
  • 5/16" Carbon
  • 1/4" SS & Aluminum
  • 5' x 14' Max Sheet
Standard Tolerance
± 0.010"
Forming

Forming

  • High-speed electric brakes
  • Premium-class hydraulic brakes
  • Robotic Cell
    • 320 ton 6-axis machine
    • Vision System Part detection with positive back stop sensing
    • High flexibility for high/low run quantities
  • Offline programming and process validation
  • Extensive prototyping experience & custom tooling capability

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Quantity
24 Presses
3 Robotic Cells
Capability
  • 3/4" Carbon
  • 29' Length
  • 1200 tons
Standard Tolerance
± 0.060" ± 1°
Saw Cutting

Saw Cutting

  • CNC feed & miter capability
  • Bundle cutting
  • Cold saw
    • 1-1/4" - 7" O.D. / 1/2" - 60" Length
    • Automatic loading resulting in hundreds of blanks per hour
    • Encoder system capable of tolerances as low as ±0.01"
  • Dedicated 150' Crane Bay

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Quantity
6 CNC Saws
Capability
20" x 30" Window
Standard Tolerance
± 0.060" ± 1°
Tube Laser

Tube Laser

  • Fiber laser source resulting in cleaner cut edges
  • 5th Axis head allows true edge to edge miters up to 45°
  • Profile detection for processing angle iron and extrusions
  • Compatible with mild steel, stainless steel, aluminum, brass

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Quantity
2 Lasers
Capability
10" Max O.D.
21' Length
Standard Tolerance
Tube Bending

Tube Bending

  • CNC & Manual technology
  • Mandrel bending for superior shape control
  • End forming and coping capabilities
  • Laser optical inspection

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Quantity
2 Machines
Capability
3" Max O.D.
12' Mandrel
Standard Tolerance
± 0.060" ± 1°
Rolling

Rolling

  • 3-Roll & 4-Roll CNC machines
  • Conical rollers
  • Custom profile capabilities
  • Profile Rolling
    • 2" Pipe
    • 2" x 2" x 1/4" Angle
    • 2-1/2" x 1/8" Tube
  • High strength (100ksi) rolling capability
  • Interpolation software for smooth blend of multiple radii

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Quantity
10 Rollers
1 Profile Roller
Capability
3/8" Carbon
16' Length
Standard Tolerance
± 0.060"
CNC Milling

CNC Milling

  • Equipped with pallet changers (high volume efficiency)
  • Quick set fixturing & 4th axis indexing
  • Full In-House fixture and design process group
  • MasterCAM and Inventor

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Quantity
17 VMC
5 HMC
Capability
30" x 32" x 150"
Ø82" x 70"
Standard Tolerance
CNC Turning

CNC Turning

  • Equipped with live tooling
  • 8.5" thru bore
  • Swiss Screw machines for small parts (high volume efficiency)
  • 2.5" OD barfeed capabilities, 4' to 12'

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Quantity
35 Lathes
Capability
32" Max O.D.
Standard Tolerance
Welding

Welding

  • AWS & ASME certified, MIG & TIG
  • QMC ProductionCell Weld Solutions
    • High volume capacity with quick change out fixturing
    • Overhead hoist in each station
    • Electronic weld tracking
  • Full In-House fixture and design process group

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Quantity
300,000 ft2
Capability
100 Stations
Standard Tolerance
± 0.060"
Prototype Welding

Prototype Welding

  • One-off custom welding solutions
  • Short or limited production on quickset fixturing
  • Production intent precision modular fixturing

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Quantity
20,000 ft2
Capability
12 Stations
Standard Tolerance
± 0.120"
Robotic Welding

Robotic Welding

  • Standard and custom designed robotic solutions
  • Full In-House fixture design group
  • Prototype modular fixturing capability

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Quantity
30 Cells
Capability
10' x 8' x 4'
4000 lbs Max
Standard Tolerance
± 0.060"
Spot Welding

Spot Welding

  • Press and rocker arm technology
  • Projection and resistance welding
  • Shear & Peel testing per AWS C1.1M & AWS C1.4M

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Quantity
9 Machines
Capability
  • Carbon
  • SS
  • Aluminum
Standard Tolerance
Auto Body Finish
Hydraulic Reservoirs

Hydraulic Reservoirs

  • Prototype to fully automated robotic welding cells
  • Automated leak testing (pressure decay)
  • Cleanliness (gravimetric) testing meets ISO 18413 requirements

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Quantity
4 Cells
Capability
  • Carbon & Stainless
  • Aluminum
  • Aluminized
Standard Tolerance
± 0.060"
Stainless Tanks

Stainless Tanks

  • Cellular stainless production facility
  • Interior & Exterior MIG/TIG expertise
  • Independent polishing & assembly staff
  • Leak testing (dye penetrant or pressure decay)

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Quantity
50,000 ft2
Capability
Standard Tolerance
± 0.060"
Paint

Paint

  • Industry leading corrosion resistant coatings
  • Standard high visibility industrial finish
  • Iron phosphate wash technology
  • On-site dry & wet lab testing

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Quantity
100,000 ft2
4 Lines
Capability
25' x 20' x 20'
40' x 14' x 16'
Standard Tolerance
Blasting

Blasting

  • Aluminum Oxide, Glass Bead, Soda
  • Custom media available upon request
  • Vibratory finishing equipment

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Quantity
3 Booths
Capability
25' x 10' x 10'
Envelope
Standard Tolerance
Assembly

Assembly

  • Experimental to full scale line capabilities
  • Complete In-House tool and fixture design group
  • Cellular and specialty applications
  • Automated torque guns with data collection

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Quantity
75,000 ft2
Capability
40 Stations
Standard Tolerance
Drafting & Design

Drafting & Design

  • Full staff of design engineers
  • Engineering, FEA, and Tool & Machine Design
  • In-House fixture design

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Quantity
10 Design Engineers
Capability
  • AutoCAD & Inventor
  • SolidWorks
  • formZ
  • Creo 2.0
Standard Tolerance
Delivery

Delivery

  • Full fleet of commercial vehicles & licensed operators
  • Regional same-day delivery
  • Kitting, Sequencing, and Inventory services
  • Custom barcoding & marking

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Quantity
10 Trucks
Capability
  • Box Truck
  • Flat Bed
  • Enclosed Trailer
Standard Tolerance
Additional Services

Additional Services

  • Plating
  • Heat Treating
  • Rubber Coating
  • Shot Peening
  • Flame Cutting
  • Water-jet Cutting
  • Anodizing & Galvanizing

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